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XPS Board Extrusion Line


XPS Board Extrusion Line

Description:
In the XPS process, polystyrene pellets, like those used to produce rigid sheet for thermoforming, are melted and blended in a regular tandem extrusion system. The extruders pump the melted material through a flat die after the foaming agent (usually based on CO2 or Hydrofluorocarbons - HFC) is injected and homogenized in the primary extruder, the polymer is extruded into secondary extruder for further homogernization and lower temperature. The foaming effect occurs as a result of the change in pressure once the polymer starts exiting the die. It is controlled as the extrudate or hot material expands between adjustable calibrating plates set to the final required thickness. Located after the plates are a train of rollers also helping to control the growth and therefore the thickness while transporting the material forward towards the finishing stations. Quality control measurements for flatness and thickness are performed before the boards are finished. The foamed product must cool and mature before it is ready for the finishing operation.
Layout of the XPS board extrusion line:
 XPS Board Extrusion Line
Main Configuration of the XPS board production line:
♦ Mixer
♦ Screw Extruder
♦ Die
♦ Calibrator
♦ Haul off Unit
♦ Edge Cutter
♦ Cross Cutter

Main parameters of the XPS board production line:
Item
ABE-250
ABE-500
ABE-750
Extruder system
Set
First dais
Second Dais
First dais
Second Dais
First dais
Second Dais
Screw Dia
mm
135
150
165
200
90x2
200
L/D Radio
L/D
32:1
34
30:1
34
188/92
34
Heating motor power
kw
24
32
32
40
48
40
Driving motor power
kw
75
55
90
75
110
75
Capacity
kg/h
>150
>500
>750
Product Width
mm
600/900
600/900
600/900/1200
Product Thickness
mm
20`60
20`100
50`120
Density
kg/m3
33`39
33`39
33`39
Total Power
kg/m3
150
200
230